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How Do We Plan Box and Carton Deliveries So Lorries Are Full, Loads Are Right and Customers Know When We Are Coming?

Packaging deliveries are planned on paper, with part loads, missed booking slots and wrong pallets. We build load planning with bookings and proof of delivery.

Updated 3 min readBy SpiderHunts Technologies

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Quick answer — TL;DR

Packaging deliveries are awkward because boxes and cartons are bulky, customers have strict booking slots, and loads are built on paper from a list of pallets. We build delivery planning that takes finished jobs and call-offs, plans loads by pallet footprint and weight, books customer delivery slots, prints load sheets and records proof of delivery with photos.

Loading a trailer from a clipboard

The transport planner has a list of what is ready to go: finished jobs and call-offs, some on full pallets, some on part pallets, for customers across a region. Some customers need a delivery slot booked through their warehouse's system. One will not accept pallets over a certain height. The planner builds loads on a sheet, the warehouse loads from it, and a customer rings at noon because their slot was at eleven.

Occasionally the wrong pallet goes on the wagon, because two jobs for the same customer look identical when wrapped.

Packaging is bulky and customers are strict

Empty boxes and cartons take up a lot of space for their value, so loads fill up quickly by volume rather than weight. Many customers are manufacturers or distribution centres with booking systems and rules about pallet type, height and labelling. Planning all of this on paper depends on the planner remembering every customer's quirks.

  • Loads are planned on paper from a list of pallets.
  • Customer delivery rules are remembered, not recorded.
  • Booking slots are made by phone or portal and tracked by hand.
  • Pallets are identified by eye when loading.
  • Proof of delivery is a signed paper note.

What poor load planning costs

Part loaded vehicles and extra runs cost money on every delivery. Missed booking slots mean refused deliveries and a second trip. Wrong pallets delivered cause line stops at the customer and a return journey. Delivery disputes are hard to resolve when the proof of delivery is a faded signature. And customers who cannot see when their delivery is coming ring customer service.

Customer service carries a lot of this. Every missed slot or refused load means calls to the customer, to the haulier and to the planner, and the next day's plan has to be rebuilt around a load that came back. None of that work shows up anywhere except in people's time.

Delivery planning we build

  1. Finished jobs and call-offs ready for despatch are read from your MIS or stock records, with pallet count, footprint, height and weight.
  2. Each customer delivery point holds its rules: slot booking method, opening times, maximum pallet height, pallet type and labelling needs.
  3. Loads are suggested per vehicle by region and customer rules, with a visual trailer layout, and the planner adjusts.
  4. Slot bookings are recorded against the delivery, with reminders to book those that require it, and confirmation sent to the customer.
  5. Load sheets and pallet labels are printed, and pallets are scanned onto the vehicle, so a wrong pallet is flagged before it leaves.
  6. Drivers record proof of delivery on a phone with photos and signature, updating the job and triggering invoicing.
ProblemOn paperWith delivery planning
Load buildingPlanner's experienceSuggested loads, planner adjusts
Customer rulesRememberedHeld per delivery point
Booking slotsTracked by handRecorded with reminders
Wrong palletFound at customerFlagged at loading
Proof of deliveryPaper signaturePhoto and signature in the app

Despatch afterwards

Loads are fuller and planned faster. Customer rules are applied every time, so deliveries are not refused for the wrong pallet or height. Wrong pallets are caught in the yard. Customers know when to expect their delivery, and disputes are settled with photos. If you use a haulier for some routes, they receive the same load sheets and booking details.

Is despatch planned on paper?

  • Loads are built on paper from a pallet list.
  • Deliveries have been refused for missed slots or pallet rules.
  • Wrong pallets have been delivered.
  • Proof of delivery is paper only.
  • Customers ring to ask when their delivery is coming.

FAQ

Frequently asked questions

The questions readers ask us after this guide.

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Can it book slots in customers' systems directly?

Where a customer's booking system has an API, possibly. Most are web portals, so the system reminds and records rather than books.

Does it work if we use hauliers as well as our own fleet?

Yes. Loads can be assigned to your vehicles or to a haulier, who receives the load sheet and delivery details.

Does it plan the route?

It groups deliveries by region and can suggest a route. The planner and driver keep the final say.

What affects the cost?

The number of vehicles and customers, how finished goods data is held, and whether scanning and driver apps are needed.

What do you need from us?

A week of despatch lists, your customer delivery rules as you know them, and access to finished goods data.

Keep reading

More on Problems We Solve

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