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Problems We Solve

Why Is Our Workshop Diary Always Overbooked, Even Though It Looked Fine Yesterday?

Garage diaries count cars, not technician hours or ramps, so days overflow. We build a diary that books by hours, skills and ramps, with a buffer for finds.

Updated 3 min readBy SpiderHunts Technologies

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Quick answer — TL;DR

A garage diary that counts cars per day will always overflow, because a service, a clutch and a diagnosis are not the same size and extra work is found on the ramp. We build booking capacity from technician hours, ramp types and skills, hold back a buffer for approved extra work, and show the advisor what fits before they say yes.

Eight cars booked, work for eleven

Yesterday afternoon the diary for Thursday looked fine: eight cars, four technicians. This morning one of the eight is a timing belt that turns out to need a water pump too, one service has an approved brake job added, a customer arrives with a warning light and asks if you can fit them in, and one of the technicians rings in sick.

By lunchtime two customers have been rung to say their cars will not be ready today, one car is parked outside untouched, and the advisor is apologising at the counter. Tomorrow starts with yesterday's overflow before any of tomorrow's bookings.

A diary that counts cars instead of hours

Most diaries, paper or electronic, are built around slots or a count of cars. That was fine when most work was servicing. It does not work when jobs vary from half an hour to two days, when some need the one ramp with the four-post lift or the one technician trained on hybrids, and when a proportion of cars will have extra work approved during the day.

The advisor is left to judge capacity in their head. Under pressure to say yes on the phone, they book one more car, and nobody sees the total until the day arrives.

What overbooking does to the week

Knock-on effectWho feels it
Cars not finished when promisedCustomers who arranged lifts and time off
Carry-over into the next dayTomorrow's customers, who are now also late
Approved extra work pushed backThe customer who agreed to it, and your invoice
Rushed work late in the dayTechnicians, and the comeback rate
Walk-ins turned awayThe advisor, who cannot see where they would fit

It also hides the opposite problem. Some days are genuinely light, but because the diary shows a count rather than hours, nobody fills them.

How we build booking by hours, ramps and skills

  1. Each technician has working hours per day, with holidays and training days entered once, and a list of the work they are trained for, such as hybrid and electric vehicle work or air conditioning.
  2. Each ramp or bay has a type, so a job that needs a particular lift or the alignment bay can only land there.
  3. Each job type carries an estimated time from your labour guide or your own menu, and the advisor can adjust it.
  4. When a booking is made, the diary shows remaining hours per day for the skill and ramp needed, not just a count of cars.
  5. A share of each day, which you set, is held back for extra work approved on the ramp and for urgent walk-ins.
  6. When someone is off sick, the diary recalculates and shows which bookings no longer fit, so the advisor can ring those customers early.

Some garage management systems already do parts of this. If yours does and the settings are simply not used, we will show you where they are rather than building a second diary.

The phone call that goes differently

A customer rings on Tuesday for a clutch on Thursday. The advisor can see Thursday has hours left, but not on the ramp the clutch needs once the morning jobs are counted. Friday has room. The customer gets an honest answer and arrives on a day the car will actually be done.

On Thursday the buffer absorbs the extra brake job and the water pump without pushing anyone's car into tomorrow. The walk-in with the warning light is booked for a diagnosis in the afternoon slot the diary shows as free.

  • Capacity shown in hours per skill and ramp
  • A held buffer for extra work found on the day
  • Sickness and holidays reflected straight away
  • Honest dates given on the phone

Does your diary look like this?

  • Most days end with cars that were promised but are not done.
  • The diary counts cars rather than hours.
  • Approved extra work regularly pushes other jobs back.
  • Only the advisor knows whether a day is really full.
  • A single absence throws the whole week out.

FAQ

Frequently asked questions

The questions readers ask us after this guide.

Still have a question?

Ask us directly — a senior engineer will get back to you.

Ask about your project

Do we need to replace our garage management system?

Not usually. We can add capacity planning alongside it, reading and writing bookings where it allows. If your system already has these features, we help you use them.

How accurate are the job time estimates?

They start from your labour guide or menu and your own adjustments. If you also clock technicians onto jobs, those times can be used to improve the estimates.

Can customers book online against real capacity?

Yes, if you want that. Online bookings can be limited to the job types and hours you choose to open.

What does it cost to build?

It depends mainly on how much your current system allows us to connect to, and how many sites, ramps and skills need modelling.

Keep reading

More on Problems We Solve

Start here

Tell us where the workshop day goes sideways

Describe how a job moves through your garage today, from the booking to the invoice, and which garage management system and other tools you use. We will tell you what we would build and what we would leave alone, and if a setting in the software you already pay for would fix it, we will say so.

  1. You tell us what you needTwo minutes on the form, or a message on WhatsApp.
  2. A senior engineer reviews itAnd comes back with questions, a realistic range and an honest view on fit.
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