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How Do We Keep a Full Record of Each Cask's Wood, Previous Contents and Fills So We Can Tell Its Story?

Distilleries lose track of each cask's wood, previous contents and fill history. We build a cask record from purchase to last fill for blenders.

Updated 2 min readBy SpiderHunts Technologies

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Quick answer — TL;DR

A cask's value depends on its history: the oak, the cooper, what it held before, how many times you have filled it and what it did to the spirit. That history is often on supplier invoices and fill sheets that are never joined up. We build a cask record from purchase onwards, with supplier details, previous contents, rejuvenation, every fill and every emptying, so blenders and marketing can rely on it.

A single cask release and a vague history

Marketing wants to tell the story of a single cask release: the oak, the sherry it held, the bodega, the fill. The cask number is known. The fill sheet says 'sherry butt'. The supplier invoice from years ago lists a batch of butts without numbers. Was this a first fill or second? The blender thinks first fill, but the sheet does not say.

For everyday blending the same gap matters. How a cask behaved on its last fill is the best guide to how it will behave on the next, but that history is not joined to the cask.

Why cask histories go missing

Casks arrive in batches, and invoices and certificates describe the batch, not each cask. Your own cask numbers are applied on arrival and may not be linked back to the supplier's batch. Each refill starts a new fill record, often with a new sheet. Rejuvenation or re-charring is done by a cooperage and noted on their invoice. The pieces exist but are never attached to the same cask.

  • Supplier invoices describe batches, not individual casks.
  • Previous contents are recorded in general terms.
  • Fill number is not tracked consistently.
  • Cooperage work is on invoices, not on the cask record.
  • Each fill starts a fresh record with no link to the last.

What an unknown history costs

Blending decisions made with less information. Release claims that are vague or have to be checked by hand. Casks used beyond the point your blender would want because their fill count was unclear. And cask purchasing that cannot learn from which suppliers' casks performed well.

What you may say on a label is for you and your adviser. We make sure the facts behind it are recorded.

A cask record from purchase to last fill

  1. On arrival, each cask batch is booked in with supplier, invoice, certificates and the supplier's details on wood, previous contents and origin.
  2. Your cask numbers are applied and linked to the batch, and any per-cask details from the supplier are attached.
  3. Each fill is recorded on the cask record: spirit, run, date, strength and volume readings your team takes, and fill number.
  4. Emptying, re-racking and cooperage work are recorded on the same record.
  5. Sampling notes from maturation are shown alongside the fills.
  6. Blenders can search casks by wood, previous contents, fill number, supplier and age.
  7. Supplier performance can be reviewed from how their casks' spirit developed, based on your team's notes.
DetailWhere it wasWhere it is now
Supplier and batchInvoiceCask record
Previous contentsGeneral note on fill sheetCask record from arrival
Fill numberOften unknownCounted from each fill
Cooperage workCooperage invoiceCask record
Maturation notesSeparate sampling notesAlongside fills

Cask stories you can trust

Each cask has one record from the day it arrived. The blender sees fill number and past behaviour before choosing casks. Marketing tells a release's story from recorded facts. Purchasing learns which suppliers' casks you like. And new staff do not have to learn cask histories from the person who has been there longest.

Does this sound like your cask records?

  • Supplier details are on invoices, not on casks.
  • Fill numbers are uncertain for older casks.
  • Cooperage work is not recorded on the cask.
  • Single cask stories are pieced together by hand.
  • You cannot compare suppliers' casks over time.

FAQ

Frequently asked questions

The questions readers ask us after this guide.

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Can we add history for casks we already have?

Yes, as far as your records allow. We import what exists and mark details that are uncertain rather than guessing.

Does this replace our cask location register?

No. It is the same cask record, with history alongside location.

Can suppliers send cask data directly?

If a supplier provides per-cask data electronically, we can import it on arrival.

What if a cask number is lost?

The record keeps its history. A relabelled cask can be linked to its old number with a note of who confirmed it.

Keep reading

More on Problems We Solve

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Describe the problem, where your cask, production and sales records live today, and roughly how many casks, releases and visitors you handle. We will tell you what we would build and what we would leave alone, and if your existing system can do it with better set-up, we will say so.

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