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How Do We Plan Our Wholesale Van Runs Properly When Orders Keep Changing Until Cut-Off?

Wholesale delivery runs planned by hand each evening waste miles and miss drop windows. We build route planning that uses your orders, vans and delivery rules.

Updated 3 min readBy SpiderHunts Technologies

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Quick answer — TL;DR

Wholesale van runs are planned from memory because the planner knows which customers open at six, which pub needs a tail-lift and which road the seven and a half tonner cannot use. We build route planning that holds those rules, takes tonight's orders from your system, suggests loads and drop orders for each van, and lets the planner adjust before the pick starts.

Four o'clock and the whiteboard

Order cut-off is at four. At ten past, your transport planner prints the list and starts moving magnets on the whiteboard. The cafe on the high street has to be done before eight because of the loading restriction. The care home wants its delivery after ten. The new customer out past the ring road does not fit any existing run. One van is in for its service tomorrow.

By six the runs are set, the pick lists are printed in drop order, and then a late order comes in from a good customer who was promised it would go. The planner reshuffles two runs. The driver on run three still finishes an hour late because two drops on opposite sides of town ended up on the same van.

Why it depends on one person

Delivery rules for wholesale customers are mostly unwritten. Opening times, access restrictions, which entrance to use, which drops need two people, which customers accept a delivery in the afternoon: this is knowledge the planner and drivers carry, not data in the system. Generic route planners do not know it, so they produce routes that look good on a map and fail at the kerb.

  • Time windows are held in drivers' heads, not against the customer account.
  • Vehicle limits (weight, height, tail-lift, chilled) are not linked to drops.
  • Order weights and case counts are not calculated, so loads are judged by eye.
  • Standing runs by day of week are repeated even when order volumes have changed.

What hand planning costs

Extra miles and driver hours add up across a fleet every week. Missed delivery windows mean refused drops, redelivery and customers who start using the cash and carry instead. When the planner is off, the business struggles, because nobody else knows the rules. And sales cannot say yes to a new customer in a new area with confidence, because nobody knows whether a van can fit them in.

The route planning we build

  1. Delivery rules are recorded against each customer: time windows, days they can take deliveries, access notes, vehicle restrictions, and unloading needs.
  2. Vehicles are set up with capacity, dimensions, chilled or ambient, and availability.
  3. After cut-off, the tool reads the day's orders from your system and works out weight, volume and case count per drop.
  4. A routing engine, using a mapping and optimisation service, suggests runs that respect the windows and vehicle limits, and shows them on a map for the planner.
  5. The planner moves drops between runs by dragging, and the tool re-checks loads and times.
  6. Pick lists are printed or sent to handhelds in reverse drop order, and drivers get their run on a phone with the access notes for each stop.
WhiteboardRoute planning tool
Customer time windowsRememberedHeld on the account and respected
Van capacityJudged by eyeWorked out from order weights and volume
Late ordersWhole plan reshuffled by handSlotted in, with the effect shown
Planner off sickSomeone guessesRules are in the system
Driver notesPassed on verballyOn the driver's phone at each stop

What the evening looks like after

Cut-off arrives, the tool proposes runs, and the planner spends their time on judgement calls rather than arithmetic. Late orders can be accepted or refused with a clear view of which run they would go on. Drivers have the same notes as the planner. Sales can check whether a prospect's area and delivery window fit an existing run before promising anything.

Is your transport planning like this?

  • One person plans the runs and nobody can cover for them.
  • Drivers regularly miss delivery windows.
  • Runs are fixed by day of the week whatever the volume.
  • Vans go out overloaded or half empty.
  • Late orders mean replanning everything.

FAQ

Frequently asked questions

The questions readers ask us after this guide.

Still have a question?

Ask us directly — a senior engineer will get back to you.

Ask about your project

Is this just a route planning app?

It uses a routing engine, but most of the work is the wholesale detail around it: your customers' delivery rules, your vehicles and your order data.

Does the planner lose control?

No. The tool proposes and the planner decides. Every run can be changed by hand.

Can it connect to our order system?

Yes, provided orders can be read from it through an API, a database or an export after cut-off.

Do drivers need new devices?

Usually a smartphone is enough. If you already use handhelds for proof of delivery, we can send the run to those instead.

Keep reading

More on Problems We Solve

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