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How Do We Stop Lorries Arriving for Loads That Are Not Ready, While Ready Loads Wait?

Recycling yards book outbound haulage by phone and lorries arrive for loads not ready. We build a load plan linking stock, buyers and haulier bookings.

Updated 3 min readBy SpiderHunts Technologies

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Quick answer — TL;DR

Outbound haulage goes wrong because loads are booked with hauliers by phone, based on stock the office thinks is ready, while the yard works to its own priorities. We build a load plan that links each outbound load to its buyer, contract and ready stock, sends bookings and confirmations to hauliers in writing, and shows the yard which lorry is coming for which load.

A lorry waiting in the gateway

A curtain-sider arrives at eight for a load of aluminium cans bales. The office booked it yesterday, believing there were enough bales. The yard knows there are not; the baler was down yesterday afternoon. The driver waits two hours while the yard makes up the load. The haulier charges waiting time.

Meanwhile, two loads of mixed paper have been ready for three days, taking up yard space, because nobody booked a lorry for them. The mill's buyer is ringing to ask where they are.

By lunchtime the office has rung three hauliers. One can do tomorrow but only with a walking floor trailer, which the mill will not accept for bales. Another says yes on the phone, then sends a different driver who has not been told the delivery window. Every booking is a conversation, and every conversation leaves something out.

Why haulage and the yard are out of step

Outbound loads involve three parties: the buyer, the haulier and the yard. Each has part of the picture.

  • The office books hauliers by phone, based on what it thinks is ready.
  • The yard knows what is ready but does not book lorries.
  • Buyers' delivery windows and requirements are in emails.
  • Haulier confirmations are verbal, so times and trailer types get muddled.
  • Nobody sees ready stock that has no lorry booked.

What mismatched haulage costs

Waiting time charges, failed collections and rebooking fees add up. Ready loads sitting in the yard take space and delay payment from buyers. Late deliveries against contract commitments damage relationships.

Hauliers notice too. A yard that often keeps drivers waiting finds good hauliers less keen to take its work, and pays more for the ones that will.

Space is the quiet cost. Every ready load sitting without a lorry occupies bays you need for the next day's production, so the forklift drivers spend time shuffling bales around instead of loading.

How we build a load plan

What we build links each outbound load to its buyer, its stock and its lorry.

  1. Each outbound load is created from a sale or contract call-off, with buyer, grade, weight, delivery window and trailer requirements.
  2. Stock ready for each load comes from your bale or yard records. Loads are marked ready, part-ready or not started.
  3. Loads that are ready and have no lorry are highlighted to the office.
  4. Bookings are sent to hauliers by email or a simple portal, with load reference, collection time, trailer type and delivery details. Hauliers confirm in writing.
  5. The yard sees a daily list of lorries due, with which load each is for, so loading can be prepared.
  6. Collection and delivery are recorded, and haulier invoices are matched to bookings.
Load statusWhat it means
Ready, no lorryBook haulage now
Ready, lorry bookedYard to prepare
Part-ready, lorry bookedRisk of waiting time
CollectedIn transit to buyer
DeliveredAwaiting buyer weights

A morning with a load plan

The office opens the load plan. The two mixed paper loads are ready with no lorry, so haulage is booked for this afternoon, and the haulier confirms through the portal. The aluminium load is part-ready, because the baler record shows yesterday's output was low, so its lorry is moved to tomorrow before the driver sets off.

The yard's list shows which lorries are coming and for which loads. Drivers are loaded and away without waiting.

Is outbound haulage booked on hope?

  • Lorries wait for loads that are not ready.
  • Ready loads wait for lorries nobody booked.
  • Haulage bookings are made and confirmed by phone.
  • You pay waiting time charges regularly.
  • The yard does not know which lorry is for which load.

FAQ

Frequently asked questions

The questions readers ask us after this guide.

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Will hauliers use a portal?

Many will. Others can confirm by replying to an email. We design for how your hauliers work.

Does this need bale tracking?

It works best with it, but a simple ready or not-ready status from the yard is enough to start.

Can this match haulier invoices?

Yes. Each invoice line is matched to a booking, and differences such as waiting time are shown.

Does this include export containers?

Yes. Container loads have their own details, covered in the same plan.

What do you need from us?

Your outbound loads for a recent period, your hauliers and how bookings are made now.

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