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Problems We Solve

Which of Our Machines Actually Earn Their Keep, and Which Just Sit in the Yard?

Plant hire fleet utilisation is guessed because hire, workshop and transport data are separate. We build utilisation reporting by machine, category and depot.

Updated 2 min readBy SpiderHunts Technologies

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Quick answer — TL;DR

Utilisation is guessed because the data needed (days on hire, days in the workshop, days in transit, days idle, and hire income) sits in different systems. We build a utilisation report that combines them by machine, category and depot, shows time and income utilisation side by side, and highlights categories to buy more of, move or sell.

Buy more 3 tonners or sell some?

It is fleet review time. The managing director asks whether to buy more 3 tonne excavators, because the hire desk says they are always short. The depot manager says there are three sitting in the yard. The hire system's utilisation report says one thing; the workshop says half the fleet was off the road for repairs last quarter. Everyone has a number, and none of them agree.

The decision ends up being made on the loudest opinion, and a significant capital purchase goes on a hunch.

Why utilisation is hard to pin down

Utilisation sounds like one number. In practice it depends on what you count and where the data comes from.

QuestionWhere the data lives
Days on hireHire system
Days in the workshopWorkshop records or spreadsheet
Days in transit or awaiting collectionTransport plan
Days available but idleWhat's left, if the rest is right
Income earnedHire invoices, after credits
Cross-hire to cover shortagesPurchase ledger

A machine can look well used on days while earning little because it was on a heavily discounted rate. Another can look idle because it spent weeks waiting for parts. Both need to be visible to make good decisions.

What guessing costs

Capital tied up in machines that don't earn. Cross-hire costs in categories where you should own more. Machines kept too long because nobody sees their falling returns and rising repairs. And depots holding the wrong mix because nobody can see demand by location.

There is a rate question too. If a category is fully booked every week, its rates may be lower than the market will bear. If another category only goes out when it is discounted heavily, the fleet may be too big for demand. Without income alongside days, neither shows up.

Utilisation reporting built from all your data

  1. Hire days and income are read from your hire system, net of credits.
  2. Workshop days come from workshop records or the callout and service logs.
  3. Transit and awaiting-collection days come from the transport plan and off-hire log.
  4. Cross-hire volumes by category come from your purchase records.
  5. Each machine's days are classified: on hire, in workshop, in transit, idle and available. Time utilisation and income utilisation are shown side by side.
  6. Reports by category and depot show where demand exceeds supply, where machines sit idle, and which individual machines combine low income with high repair costs.

What to buy, move or sell remains a business decision, and one that also involves finance, age and resale considerations. The report makes sure it starts from consistent facts.

What the fleet review looks like now

The fleet review starts from one set of numbers everyone recognises. Categories with high utilisation and regular cross-hire are candidates for purchase. Idle machines at one depot can be moved to another with demand. Machines with high repair days and low income are obvious candidates for disposal. And the monthly report shows whether changes worked.

Signs you need better utilisation figures

  • Different people give different utilisation figures.
  • Workshop time isn't counted in utilisation.
  • Cross-hire isn't compared with owned fleet by category.
  • Fleet purchases are decided on opinion.
  • Individual machine returns are never looked at.

FAQ

Frequently asked questions

The questions readers ask us after this guide.

Still have a question?

Ask us directly — a senior engineer will get back to you.

Ask about your project

Doesn't our hire system have a utilisation report?

Most do, based on hire days. What they often miss is workshop time, transit time, income and cross-hire, which change the picture.

Can it show utilisation by depot?

Yes. Machines are counted at the depot they belong to, with transfers taken into account.

Will it tell us which machines to sell?

It highlights machines with low returns and high repair costs. The decision includes finance and market factors that stay with you and your advisers.

What affects the cost?

How many data sources need combining, the quality of workshop and transport records, and the size of the fleet.

Keep reading

More on Problems We Solve

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