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How Do We Keep Track of Aligner Refinements, Additional Aligners and Who Is Waiting for What?

Orthodontic aligner refinements get lost between scan, submission and delivery. We build refinement tracking so patients are not left in their last aligner.

Updated 3 min readBy SpiderHunts Technologies

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Quick answer — TL;DR

Refinements get lost because they are started mid-treatment, often at an ordinary review, and nobody treats them as a new case with their own stages. We build refinement tracking that opens a record when a refinement is decided, follows the rescan, submission, plan review and delivery, tells the patient what is happening, and flags anyone who has been waiting too long in their final aligner.

The patient still in aligner 24

A patient reaches the end of their initial aligner series. At the review, the orthodontist decides a refinement is needed. A scan is taken. Somebody submits it, or means to. The patient is told to keep wearing their last aligner until the new ones arrive.

Six weeks later the patient emails to ask what is happening. Nobody is sure whether the refinement was submitted, whether a plan came back or whether it is waiting for approval. The patient has been in the same aligner the whole time.

Some patients need more than one refinement, and by the second, the history of scans, plans and aligner numbers is genuinely confusing for anyone who was not involved from the start.

Why refinements fall through

  • A refinement starts at a routine appointment, not as a new case, so it has no tracking.
  • The scan may be taken by a nurse or therapist, and submitted by someone else.
  • Provider portals show refinements among many other cases.
  • There may be more than one refinement in a treatment, making status confusing.
  • Patients are told to wait and have no way to check progress.

What lost refinements cost

Treatment takes longer than it should. Patients feel forgotten, which is especially damaging near the end of treatment when they are impatient to finish. Staff time goes on answering emails and checking portals. For practices that include refinements in a fixed fee, extra time also means extra appointments without extra income.

There is a record point too. If the patient later asks why treatment ran long, the practice will want to show when the refinement was decided, when it was submitted and how long each stage took. At the moment, piecing that together means searching the provider portal and several inboxes.

The refinement tracking we build

  1. When a clinician records a refinement decision, a refinement record opens against the original case, numbered in order.
  2. The same stages as a new case are tracked: scan taken, submitted, plan received, approved, shipped, received, fitted.
  3. Provider notification emails are matched to the refinement where possible, and stages can also be updated in one click.
  4. Each stage has a target time. Refinements over target are flagged to the treatment coordinator, with the stage they are stuck at.
  5. Patients get a short message at key stages (submitted, on the way, ready to fit), so they know it is moving.
  6. A list shows every patient currently waiting on a refinement and how long since their last new aligner.
Waiting atFlag goes to
Scan taken, not submittedCoordinator or nurse
Plan awaiting reviewOrthodontist
Approved, not shippedCoordinator to check provider
Received, no fit bookedReception

Whether a refinement is needed and what it involves are clinical decisions. The tracking shows where each one is waiting.

Refinements that keep moving

Every refinement has a status that anyone at the practice can see. Patients hear that things are moving without having to ask. Refinements that stall are noticed within days. And the practice can see how many refinements it runs and how long they take, which is useful when looking at aligner fees and appointment planning.

Treatment coordinators can also warn patients at the start that a refinement is common, so that when one happens it feels like a planned step rather than a setback. Families who expected it are far more patient.

Recognise these refinement problems?

  • Patients email asking what happened to their refinement.
  • Nobody is sure whether a refinement scan was submitted.
  • Patients wait in their last aligner for longer than expected.
  • Refinements are not tracked separately from the original case.

FAQ

Frequently asked questions

The questions readers ask us after this guide.

Still have a question?

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Ask about your project

Is this separate from the new case tracker?

It uses the same approach, but refinements are linked to the original case and numbered, so the full history is together.

Can patients see status themselves?

They receive messages at key stages. A patient-facing status page is possible if you want one.

Do you access the aligner provider's portal?

Only in ways the provider permits, usually by reading their notification emails.

What affects the cost?

Whether you already have case tracking, the number of providers and integration with your practice management system.

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