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How Do We Warn Customers Their Stock in Our Cold Store Is Getting Close to Its Date?

Cold stores hold customers' stock until it goes short dated or past its date. We build date alerts, FEFO picking checks and customer reports.

Updated 2 min readBy SpiderHunts Technologies

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Quick answer — TL;DR

Cold stores hold product for many owners, and stock nearing its use-by, best-before or customer-specific shelf life cut-off can sit unnoticed until it is too late to sell. We build date tracking that captures dates at goods-in, applies each customer's shelf life rules, warns the stock owner in time, and checks picks follow first-expiry-first-out where the customer requires it.

A pallet at the back of the chiller, three days from its date

Your customers own the stock; you store it. Some of it sells quickly. Some sits: a product line that was delisted, an over-order, a pallet that got pushed behind newer stock. Dates pass quietly.

The customer finds out when they order it and it has too little life left for their buyer, or when your stocktake flags it as past date. They ask why nobody told them. You point out that you are a store, not their stock controller. Both of you are a bit right, and the stock is lost either way.

Why short-dated stock goes unnoticed

Dates are known at goods-in, but they are not always captured in a form the system can act on, and each customer has different rules about what counts as short.

  • Dates are on the product label, not always in the warehouse system.
  • Customer shelf life rules for their buyers differ by product and destination.
  • Picks sometimes take the nearest pallet, not the earliest date.
  • Nobody sends customers a regular view of their dates.
  • Stock that stops moving is not flagged.

What date-expired stock costs

The stock owner loses the product. You lose storage income on stock that will be disposed of, pay for its handling out, and often absorb the blame. Picking errors that skip earlier dates cause rejections at the buyer's depot when product arrives with too little life.

How we track dates for every pallet

  1. At goods-in, dates are captured by scanning the product barcode where it carries the date, or entered on the device, and stored against the pallet.
  2. Each customer's shelf life rules are set up: how many days of life their buyers require, by product or destination.
  3. Pallets approaching those cut-offs are listed for the customer on a schedule you agree, with warnings well ahead.
  4. Stock that has not moved for a period the customer chooses is also reported, as a prompt for them to act.
  5. Pick lists are checked against dates, so where a customer requires first-expiry-first-out, a pick of a later date is flagged before it leaves the store.
  6. Customers see their stock by date in a portal or a scheduled report, and can raise instructions from it.
RuleSet by
Shelf life required at dispatchStock owner and their buyers
Warning periodStock owner
Rotation rule for picksStock owner and your procedures
Slow-moving thresholdStock owner

Decisions on what to do with short-dated stock belong to the stock owner and their quality team. We make sure they know in time.

What your customers see after

Regular, clear warnings about stock approaching their cut-off, while there is time to sell it, move it or discount it. Fewer surprises at order time. Picks that follow the rotation they asked for. And a record that you told them.

The reports also start better conversations. When a customer can see which of their lines move slowly in your store, they can adjust their ordering or production, which keeps their stock fresher and your racking free for stock that moves.

Is stock dating out in your store?

  • Dates are not captured in your warehouse system for every pallet.
  • Customers find out about short-dated stock too late.
  • Picks have gone out with later dates than stock left behind.
  • Slow-moving stock sits unreported.
  • Date-expired stock turns up at stocktake.

FAQ

Frequently asked questions

The questions readers ask us after this guide.

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Can dates be read from barcodes?

Where products carry GS1 barcodes that include the date, yes. Otherwise they are entered at goods-in on the device.

Who decides what happens to short-dated stock?

The stock owner. We warn them in time and record what they instructed.

Does it work with our WMS?

Usually alongside it, reading and writing dates through its API or import routes. Some WMS already hold dates and just need rules and reports.

What drives the cost?

How dates are captured today, the number of customers and rules, and whether customers get portal access.

What do you need from us?

Your goods-in process, customers' shelf life rules and a snapshot of current stock with dates.

Keep reading

More on Problems We Solve

Start here

Tell us where your cold store loses time

Describe the store, how pallets, orders and charges are recorded today and which systems you already run. We will tell you what we would build and what we would leave alone, and if a setting in your current warehouse system would fix it, we will say so. Your quality team keeps every product safety decision.

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  2. A senior engineer reviews itAnd comes back with questions, a realistic range and an honest view on fit.
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