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Why Does Pulling Together Our Brewery Production Figures Each Month Take Days?

Brewery duty paperwork takes days because production records are scattered. We build one ledger from brew to package so the figures are already there.

Updated 3 min readBy SpiderHunts Technologies

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Quick answer — TL;DR

The monthly scramble is not the return itself, it is gathering volumes, strengths and packaged quantities from brew sheets, packaging logs and spreadsheets. We build one production ledger that records each batch from brew to package as it happens, so the figures your adviser or finance person needs are already assembled. We do not give duty advice; they decide what is declared.

The last week of the month

Someone, often the owner, sits down with brew sheets, packaging notes, the canning company's run report and a spreadsheet that was last tidied in spring. They work out what was packaged, at what strength, in what container, and what was lost along the way. There is always a batch where the packaged volume does not match the brew, and an evening goes on working out why.

The duty paperwork itself is not the hard part. Finding and reconciling the numbers is.

Why the figures are never in one place

Production data is created in several places by different people. The brewer records the brew. Whoever packages records the packaging, on a separate sheet or in the canning partner's report. Losses, dumps and samples are rarely written down at all. Strength is measured in the lab or estimated, and the result sits in a notebook. Nothing joins them together until the month end.

  • Brew volumes are on the brew sheet; packaged volumes are on another sheet.
  • Strength readings live in a lab notebook or on a phone photo.
  • Mobile canning reports arrive as a PDF or email.
  • Dumped or lost beer is often not recorded with a reason.
  • Different beers use different container sizes, so totals are calculated by hand.

What the scramble costs

Days of senior time each month. Figures that are only as good as the person reconciling them. Anxiety when a query arrives about a batch from months ago, because the record has to be rebuilt. It also means you cannot see production totals during the month, only after it.

And the knowledge is fragile. If the one person who knows how the numbers fit together is off sick or leaves, the next month end starts from nothing.

Your records obligations, and how the figures are used, are for you and your adviser to decide. What we can fix is the gathering.

One ledger, filled as you work

  1. Each batch opens a record at brew day with volume and recipe.
  2. Strength results are entered against the batch when measured, with who measured and how.
  3. Transfers between vessels record volumes in and out, so losses show where they happen.
  4. Each packaging run, in-house or by a mobile canner, records container type, count and batch, with the canner's report attached.
  5. Dumps, samples and write-offs are logged with a reason and approval.
  6. A month-end report assembles packaged volumes by beer, strength and container in the format your adviser asks for, with every figure traceable to the batch.
  7. Where your brewery system already holds some of this, we pull from it and fill only the gaps.
FigureWhere it came from beforeWhere it comes from now
Brewed volumePaper brew sheetBatch record at brew day
StrengthLab notebookBatch record with method
Packaged volumeSeparate sheet or canner PDFPackaging run on the batch
LossesWorked out at month endRecorded when they happen
Monthly totalsBuilt by handReport from the ledger

Month end without the dig

The figures exist before the month ends. Whoever prepares the paperwork reviews a report instead of building one, and questions about a batch are answered from its record. You can see production by beer week by week. We make no promises about any return, but the numbers behind it stop being a weekly guess.

Is this your month end?

  • Production figures take days to gather each month.
  • Packaged volumes rarely match brewed volumes without detective work.
  • Losses are only worked out after the fact.
  • Canning reports are retyped from PDFs.
  • One person is the only one who knows how the numbers are put together.

FAQ

Frequently asked questions

The questions readers ask us after this guide.

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Will this file our duty return?

No. It prepares the production figures. Your adviser or finance person decides what is declared and how.

Can it follow our adviser's format?

Yes. We build the month-end report to match the layout they already use, and adjust it if they ask.

What if we use a mobile canner?

Their run report is attached to the packaging record and the counts are entered or imported from it, so the batch is complete.

Is our existing data wasted?

No. We can import past batches from your spreadsheets where they are usable, and start clean from a chosen date if not.

Keep reading

More on Problems We Solve

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Tell us where the brewery loses track

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