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How Do We Stop Our Air Conditioning PPM Visits Falling Behind Across Contracts?

Air con PPM visits slip when frequencies sit in contracts and engineers juggle breakdowns. We build a planner that groups visits by site and protects time.

Updated 3 min readBy SpiderHunts Technologies

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Quick answer — TL;DR

PPM visits fall behind because each contract sets different frequencies and tasks per system, the planner works from a spreadsheet, and reactive calls take every free slot. We build a planner that generates visits from each contract's asset list and frequencies, groups them by site and area, holds protected capacity for them, and shows what is due, booked, done and overdue per contract.

The quarter ends and the Q2 visits are still open

It is the last week of the quarter. The service manager opens the PPM spreadsheet and counts the visits still marked open: a dental group's split systems, two office floors of VRF indoor units, a restaurant chain's kitchens, a school's server room. Most are not late because anyone forgot. They are late because every week in June a hot spell brought breakdowns, and breakdowns always win the engineer.

Now some clients will get two visits in a fortnight, some will get one late, and one contract's filter changes will quietly slide into next quarter.

Why planned work loses to reactive

A PPM visit has a due window, not a deadline that screams. A breakdown has a client on the phone. Without protected capacity and a clear view of due work, planners fill the week with whatever is loudest. The underlying problem is that PPM obligations are not in the scheduling tool in a usable form. They are in contracts, and in a spreadsheet someone built from them.

  • Frequencies differ by contract and by system type: quarterly, biannual, annual.
  • Visits are planned per site from memory, not from due windows.
  • Asset lists per site are out of date, so visit lengths are guessed.
  • Nothing reserves engineer time for planned work in the summer.
  • Late visits are only discovered at quarter end.

What late PPM costs

Clients pay for a service they did not get on time, which becomes a problem at renewal and sometimes in a contract review meeting. Filters and coils left too long cause more breakdowns in exactly the weather you are already busy in, so skipped PPM feeds the reactive queue that caused it.

There are quieter costs as well. Visits squeezed into the end of the quarter are rushed. Engineers are sent to the same site twice in a month for different systems because nobody grouped them. And if your contracts include F-gas checks with the service, a missed visit may also mean a missed check.

The planner we build

  1. Each contract's asset list and frequencies go into the planner: every system, its location, the tasks per visit and the time your engineers say each takes.
  2. Due visits are generated with a window, not a single date, and grouped by site so one attendance covers everything due there.
  3. Visits are clustered by area and offered to the scheduler alongside reactive work in your job management system, such as Simpro, Joblogic or BigChange, or in a planner we provide.
  4. You set protected capacity per week for planned work, which the scheduler can see and only override with a reason.
  5. Engineers get the site's task list and asset details in their app. Completion updates the next due date automatically.
  6. A dashboard shows per contract what is due, booked, complete and overdue, weeks before quarter end rather than after it.
Planning stepFrom the spreadsheetFrom the planner
Working out what is dueCounting rowsGenerated from contract frequencies
Grouping visitsBy memoryBy site and area
Engineer timeWhatever is leftProtected weekly capacity
Visit lengthGuessedFrom asset list and task times
Spotting slippageAt quarter endLive, per contract

Task lists and frequencies are your engineers' and your contracts' decisions. The planner turns them into scheduled work.

Planned work that happens when planned

The service manager sees slippage while there is still time to fix it. Clients get visits in their windows, grouped sensibly, so a site sees one engineer for a morning rather than three across a month. Engineers arrive knowing every unit they will service. When breakdowns surge, the protected capacity makes the trade-off visible, and a decision to borrow PPM time is taken deliberately, with the catch-up already in view.

At renewal time, you can show each client exactly when every visit happened, which is a stronger position than a spreadsheet and good intentions.

Signs your PPM needs a planner

  • PPM visits bunch up at quarter end.
  • The PPM schedule lives in a spreadsheet.
  • Engineers visit the same site several times a month for different systems.
  • Summer breakdowns regularly push planned work back.
  • You could not say today which contracts are behind.

FAQ

Frequently asked questions

The questions readers ask us after this guide.

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Ask about your project

Do we need to replace our job management software?

Usually not. If your system has an API, we generate and group visits into it and add the capacity view and dashboard around it.

What if our asset lists are out of date?

We load what you have and flag gaps. Engineers confirm or correct the list at the next visit through their app.

Can it handle different contract terms?

Yes. Each contract has its own frequencies, tasks and windows.

What affects the cost?

The number of contracts, sites and systems, the state of the asset data, and how your scheduling tool can be connected.

Will this fix our summer capacity problem?

It will not create engineers. It makes the trade-off between planned and reactive work visible and deliberate, so planned work is not lost by default.

Keep reading

More on Problems We Solve

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