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Distilleries: problems we solve

27 problems distilleries bring us, each with the cause, what it costs and what we build to fix it.

Distilleries problems

27 articles

How Do We Know Exactly Where Every Cask Sits in Our Warehouse Without Walking the Racks?

Distilleries

Distillery casks get lost in the warehouse when locations live on paper plans. We build a cask register with rack, row and tier locations updated on every move.

How Do We Keep Every Cask Sample, Strength Reading and Tasting Note Against the Right Cask?

Distilleries

Distillery cask sampling notes, strengths and regauge readings end up in notebooks. We attach every sample to the cask so maturation can be followed over years.

Why Does Keeping Our Bonded Warehouse Movement Records Up to Date Take Someone Most of a Week?

Distilleries

Distillery warehouse records drift because every fill, move and removal is written up later. We capture movements as they happen so the ledger builds itself.

How Do We Get Our Still Run Readings and Cut Points Off Paper and Into Something We Can Compare?

Distilleries

Distillery still run logs on paper bury cut times, temperatures and spirit volumes. We build a run log on a tablet by the still that feeds cask records.

How Do We Plan Our Bottling Runs So the Spirit, Bottles, Labels and People Are All Ready on the Day?

Distilleries

Distillery bottling runs slip when spirit, dry goods, labels and staff are planned in separate places. We build one bottling plan with checks before each run.

How Do We Stop Running Short of Bottles, Stoppers and Gift Tubes With Suppliers Who Need Months of Notice?

Distilleries

Distilleries run short of glass, stoppers and gift tubes with long lead times and big minimums. We build dry goods planning that looks months ahead at releases.

How Do We Record Our Gin Botanicals for Every Batch So Each Run Tastes the Same?

Distilleries

Gin distilleries record botanical weights, lots and maceration by hand. We build a batch record per gin run with recipe and lots, linked to bottles.

How Do We Share Out a Small Whisky Release Between Retailers, Distributors and Our Own Shop Fairly?

Distilleries

Distilleries allocate limited releases by email and memory, and retailers feel short-changed. We build an allocation tool with history, rules and confirmations.

Why Does Our Website Fall Over When a Limited Whisky Release Goes Live, and How Do We Stop Bots Buying It?

Distilleries

Distillery release days crash webshops and bots take the bottles. We build a ballot or queue for each drop, with limits per household, so fans get a chance.

How Do We Keep Track of Private Cask Owners, Their Casks and Their Questions Without a Spreadsheet?

Distilleries

Distilleries sell private casks, then track owners, transfers and questions by spreadsheet. We build an owner register and portal tied to each cask's record.

How Do We Stop Our Distillery Tours Being Overbooked One Day and Half Empty the Next?

Distilleries

Distillery tour bookings come through several sites and phone calls, causing clashes. We build one tour calendar with capacity, guides and tasting stock linked.

Why Does Our Distillery Shop Keep Running Out of the Bottle Visitors Most Want to Take Home?

Distilleries

Distillery shops run out of bestsellers because shop stock is not linked to the warehouse. We link your shop till to stock and automate restocking from bond.

How Do We Keep Track of Gin School and Distillery Experience Vouchers Sold Months Before They Are Used?

Distilleries

Distillery gin school vouchers are sold at Christmas and redeemed months later with no clear record. We build a voucher register tied to your calendar.

How Do We Handle Export Orders When Every Distributor Needs Different Labels, Bottle Sizes and Paperwork?

Distilleries

Distillery export orders need market-specific labels, sizes and documents, and details get missed. We build an export order checklist for each market.

How Do We Decide How Much Spirit to Fill Into Cask Each Year for Releases We Will Sell in Ten Years?

Distilleries

Distilleries lay down new make on a guess about future releases. We build a maturation plan that projects cask stock by age against the releases you intend.

How Do We Keep a Full Record of Each Cask's Wood, Previous Contents and Fills So We Can Tell Its Story?

Distilleries

Distilleries lose track of each cask's wood, previous contents and fill history. We build a cask record from purchase to last fill for blenders.

How Do We Run Private Label Gin and Spirit Orders for Other Brands Without Mixing Up Recipes and Stock?

Distilleries

Distilleries making private label spirit juggle recipes, client packaging and approvals by email. We build a record per brand with specs, stock and approvals.

If a Collector Asks Which Cask Their Numbered Bottle Came From, Can We Answer in a Minute?

Distilleries

Distilleries struggle to trace a numbered bottle back to its cask, fill and bottling run. We link bottle numbers to runs and casks so provenance is one search.

How Do We Make Sure the Right Label Version, With the Right Details, Goes on Every Bottling Run?

Distilleries

Distilleries print or apply the wrong label version when artwork lives in email. We build a label register with versions, sign-offs and links to bottling runs.

How Do We Explain the Gap Between the Spirit We Put Into Casks and What We Get Out Years Later?

Distilleries

Distilleries struggle to reconcile spirit volume changes in the warehouse over years. We build loss tracking per cask and bay so unusual losses stand out.

How Do We Look After Our Distillery Founders' Club and Member Benefits Without Losing Track?

Distilleries

Distillery founders' and whisky clubs promise members bottles, visits and early access, then track it in a spreadsheet. We build a member register and portal.

How Do We Stop Rewriting the Same Product Details for Every Release Across the Website, Retailers and Distributors?

Distilleries

Distilleries retype strength, cask, age and tasting notes for every release and channel. We build one product record that feeds web, retailer sheets and trade.

How Do We Record Each Reduction to Bottling Strength So the Figures Are Checked and Kept With the Batch?

Distilleries

Distillery reduction figures for bottling strength are worked out on paper and rarely checked. We build a reduction record per batch with a second-person check.

How Do We Keep Track of Maintenance on Our Stills, Boiler and Condensers So Production Is Not Stopped by Surprise?

Distilleries

Distillery stills, boilers and pumps fail between services because maintenance lives in a diary. We build a maintenance log with schedules and fault history.

How Do We Know Which Bars Still List Our Gin, What They Serve It In and When Our Ambassador Last Visited?

Distilleries

Distilleries lose bar listings without noticing because visits and menus are not tracked. We build an on-trade record with listings, serves and visit notes.

How Do We Handle Corporate Christmas Gift Orders With Personalised Labels and Hundreds of Delivery Addresses?

Distilleries

Distillery corporate gifting brings personalised labels, gift notes and long address lists by spreadsheet. We build an order flow from quote to dispatch.

How Do We Record Each Grain and Malt Delivery So We Know Which Lot Went Into Which Mash?

Distilleries

Distillery grain and malt deliveries are logged on paper with specs in email. We build an intake record per lot that links to each mash and spirit run.