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Breweries: problems we solve

28 problems breweries bring us, each with the cause, what it costs and what we build to fix it.

Breweries problems

28 articles

How Does a Small Brewery Stop Losing Kegs to Pubs That Never Send Them Back?

Breweries

Breweries lose kegs because nobody records which pub has which shell. We build keg tracking that links every keg to a delivery, a customer and a return date.

Why Does Our Dray Keep Coming Back Without the Empties We Were Expecting?

Breweries

Breweries miss empties because collections are not planned with deliveries. We build a collection list onto every dray run and record what actually came back.

How Do We Get Our Brew Day Readings Off Clipboards and Into Something We Can Search?

Breweries

Brewery brew sheets on clipboards lose gravities, temperatures and notes. We build a brew-day log on a tablet that feeds batch records and recipe history.

How Do We Plan Which Fermenter Each Brew Goes Into Without the Whiteboard Getting It Wrong?

Breweries

Brewery tank planning on a whiteboard double-books fermenters and brites. We build a vessel schedule tied to recipes, turnaround times and packaging dates.

Why Does Pulling Together Our Brewery Production Figures Each Month Take Days?

Breweries

Brewery duty paperwork takes days because production records are scattered. We build one ledger from brew to package so the figures are already there.

How Do We Stop Pub Orders Getting Lost Across WhatsApp, Texts, Voicemail and Email?

Breweries

Brewery trade orders come in by WhatsApp, text and voicemail and some get missed. We gather them into one order queue that feeds your brewery system.

How Do We Get Pubs to Order Before Our Cut-Off So the Dray Is Not Loaded at the Last Minute?

Breweries

Brewery delivery days fall apart when orders arrive late. We build delivery zones, cut-off reminders and a loading list that is ready the night before.

Why Does What Our Taproom Till Says We Sold Never Match the Kegs We Took Out of the Cold Store?

Breweries

Brewery taprooms lose track of stock between cold store, lines and till. We link your EPOS sales to keg changes so the gap shows up per beer, every week.

How Do We Handle Taproom Private Hire, Tap Takeovers and Brewery Tours Without Double Booking?

Breweries

Brewery taproom bookings for private hire, tours and events clash when kept in messages. We build one booking calendar with deposits, capacity and staff needs.

Why Does Our Brewery Webshop Keep Selling Beer That Has Already Gone to the Trade or the Taproom?

Breweries

Brewery webshops oversell because stock is shared with trade and taproom. We sync packaged stock across channels so each sale reduces one shared number.

How Do We Stop Finding Out We Are Short of Cans or Labels the Day Before Packaging?

Breweries

Breweries run short of cans, ends, labels and shrink because dry goods are counted by eye. We tie dry goods stock to the packaging plan and lead times.

How Do We Get Everything Ready for the Mobile Canner So We Do Not Waste the Slot?

Breweries

Breweries lose mobile canning slots to beer not ready, missing dry goods or no plan. We build a canning day checklist tied to the tank, batch and dry goods.

How Do We Keep Track of Hop Contracts and Malt Stock So We Do Not Run Short Mid-Year?

Breweries

Breweries run short of hops or over-contract because contracts and brew plans are not linked. We build a register that projects need against contracts.

If One Batch of Our Beer Had a Problem, Could We Say Exactly Which Pubs and Customers Got It?

Breweries

Breweries struggle to trace a batch to every pub and web order it reached. We link batch codes from brew to package to delivery so one search lists them all.

How Do We Stop Finding Cases of Beer Near Their Best Before Date at the Back of the Cold Store?

Breweries

Breweries find short-dated beer too late because stock is not tracked by date. We build dated stock views and alerts that push older batches out first.

How Do We Stop Delivering Beer to Pubs That Already Owe Us for the Last Three Drops?

Breweries

Breweries keep delivering to pubs that owe them because the dray never sees the ledger. We link Xero balances to orders so overdue pubs are flagged.

How Do We Keep Track of Which Price Each Pub and Wholesaler Is Meant to Pay for Our Beer?

Breweries

Brewery trade pricing drifts when every pub has its own deal. We keep price lists, discounts and promotions per account so invoices match what was agreed.

How Do We Stop Retyping Wholesaler and Distributor Orders From Spreadsheets and PDFs?

Breweries

Breweries retype wholesaler and distributor orders from spreadsheets, PDFs and portals. We read them into your brewery system and flag mismatches.

How Do We Find Out How Much of a Seasonal Beer the Trade Wants Before We Brew It?

Breweries

Breweries brew seasonals blind and end up short or over. We build a trade pre-order window per release so pubs commit before brew day.

How Do We Run Our Brewery Beer Club Without a Spreadsheet, Failed Payments and Wrong Boxes?

Breweries

Brewery beer clubs break down with failed card payments, address changes and boxes of beer members already had. We build subscriptions that handle all three.

How Do We Get Our Brewery Quality Checks Out of a Notebook So We Can Spot a Problem Early?

Breweries

Brewery QC readings like pH, dissolved oxygen and tasting panel notes sit in notebooks. We build a QC log per batch with ranges, trends and a release sign-off.

How Do We Prove Our Vessels, Lines and Kegs Were Cleaned When the Records Are on Paper Sheets?

Breweries

Brewery CIP and cleaning records on paper go missing or get filled in later. We build a phone cleaning log per vessel and keg washer with gaps flagged.

How Would We Know a Pub Has Stopped Taking Our Beer Before the Line Has Gone to Someone Else?

Breweries

Breweries lose pub accounts without noticing because nobody watches ordering patterns. We flag accounts that go quiet and give reps visit notes and a call list.

How Do We Handle Pubs Claiming Credit for Returned Beer Without Arguing Over Every Cask?

Breweries

Brewery ullage and quality credit claims arrive by text with no batch or evidence. We build a claim form, a returns check and credits linked to the batch.

How Do We Work Out What Each of Our Beers Really Costs to Brew and Package?

Breweries

Breweries rarely know the true cost of each beer by container. We build batch costing from ingredients, packaging and losses so margin shows per beer.

How Do We Run Contract Brews for Other Beer Brands Without Losing Track of Their Recipes, Stock and Invoices?

Breweries

Breweries that contract brew juggle client recipes, dry goods, schedules and invoices by email. We build a client portal and job record for each contract brew.

How Do We Keep Track of Which Yeast Generation Went Into Which Brew and When to Start a Fresh Pitch?

Breweries

Breweries lose track of yeast generations, harvest dates and viability when records are on a whiteboard. We build a yeast log that follows each strain.

How Do We Keep Track of Beer, Kegs and Kit We Send to Beer Festivals and Events?

Breweries

Breweries lose track of festival stock, containers and bar kit once they leave the yard. We build an event record of what goes out, sells and returns.