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Commercial printers: problems we solve

28 problems commercial printers bring us, each with the cause, what it costs and what we build to fix it.

Commercial printers problems

28 articles

Why Does It Take Our Estimators a Day to Price a Simple Brochure Job?

Commercial printers

Print estimates stall on stock prices, imposition and finishing rules. We build estimating tools that price commercial print jobs from your own rates.

How Do We Stop Customer Artwork With No Bleed and RGB Images Holding Up the Press?

Commercial printers

Print artwork arrives without bleed, in RGB or at low resolution, and preflight becomes a bottleneck. We automate the checks and the replies to customers.

How Do We Stop Printing From the Wrong Proof Because the Approval Was Buried in an Email?

Commercial printers

Print proof approvals get buried in email and the wrong version reaches press. We build a proof approval system that records exactly what was signed off.

Why Do Our Press Operators Keep Running Jobs on the Wrong Stock From the Job Ticket?

Commercial printers

Handwritten job bags and tickets send the wrong stock or finish to the press floor. We build digital job tickets from the approved order for printers.

How Do We Know We Have Enough Board and Silk in the Warehouse Before a Job Is Scheduled?

Commercial printers

Printers find out a paper or board stock is short when the job reaches the press. We build stock control that checks every scheduled job against stock.

How Do We Schedule Litho, Digital and Finishing Without Rewriting the Whiteboard Every Hour?

Commercial printers

Print press scheduling on a whiteboard breaks when jobs slip or rush work lands. We build a schedule that links presses, finishing and delivery dates.

Why Are We Still Retyping Every Order From Our Web-to-Print Store Into the MIS?

Commercial printers

Printers retype web-to-print storefront orders into the MIS, adding errors and delay. We connect the storefront so orders arrive as ready-made jobs.

Why Does a Straight Reprint of Last Year's Brochure Take As Long to Set Up As a New Job?

Commercial printers

Print repeat orders get re-estimated, re-proofed and reset from scratch. We build reorder tools that pull the last job's spec, artwork and price for printers.

How Do We Keep Track of Jobs Sent Out to Trade Printers and Specialist Finishers?

Commercial printers

Printers lose track of outwork sent to trade printers and finishers for foiling, binding or large format. We build outwork tracking tied to each job.

How Can a Printer Tell Which Jobs Actually Made Money Once They Have Run?

Commercial printers

Printers rarely compare estimated with actual press time, paper and spoilage per job. We build print job costing that shows which jobs made money.

Why Do Author's Corrections, Extra Proofs and Overs Never Make It Onto the Print Invoice?

Commercial printers

Printers lose margin when author's corrections, extra proofs and changes never reach the invoice. We build capture of chargeable extras on every print job.

How Do We Manage a Print Job Going to Forty Branches Without Losing Track of Who Received What?

Commercial printers

Print jobs split across many delivery addresses lose track of quantities and proof of delivery. We build split delivery planning and tracking for printers.

How Do We Stop Account Handlers Spending Half the Day Answering 'Where Is My Print Job?'

Commercial printers

Printers lose hours to customers ringing about print job status. We build live job tracking so customers and account handlers see progress without asking.

How Do We Stop Arguing About Colour Complaints and Reprints Without Any Evidence?

Commercial printers

Print colour complaints and reprints get settled by argument, not evidence. We build a reprint log with press sheets, proofs and causes for commercial printers.

Why Does Every Business Card Order From a Corporate Client Mean Retyping Names Into Artwork?

Commercial printers

Printers typeset corporate business cards by hand from emailed names and titles. We build template ordering with approval so cards arrive print-ready.

How Do We Clean Customers' Mailing Data Before a Personalised Print Run Goes Wrong?

Commercial printers

Personalised print and mailing jobs fail on messy data files with duplicates and bad addresses. We build data checks and merge proofs for printers.

How Do We Find the Right Cutting Forme When a Folder or Carton Job Comes Back Round?

Commercial printers

Printers lose cutting formes and die records for repeat folders and cartons. We build a die library that links each forme to its jobs, rack and dieline.

How Do We Manage Printed Stock We Hold for Clients and Their Call-Off Orders?

Commercial printers

Printers holding printed stock for clients lose track of balances and call-off orders sent by email. We build stock and call-off systems for print firms.

Why Do So Many of Our Print Estimates Go Out and Then Just Disappear?

Commercial printers

Printers send estimates that are never followed up, so jobs go elsewhere. We build print estimate tracking that prompts follow-up and records why jobs are lost.

How Do We Stop Print Jobs Going to Press for Customers Who Are Over Their Credit Limit?

Commercial printers

Printers put jobs on press for trade and business accounts already on stop. We build credit checks into print order intake so accounts see problems first.

How Do We Stop Half-Finished Print Jobs Falling Between the Day and Night Shifts?

Commercial printers

Printers running shifts lose half-finished jobs and press problems in handover notes. We build a shift handover log tied to each print job and machine.

Why Can We Never Say How Much Time the Press Actually Lost to Breakdowns Last Month?

Commercial printers

Printers cannot see how much press time goes on breakdowns, waiting and maintenance. We build a downtime and maintenance log for litho and digital presses.

How Do We Keep FSC Claims on Print Jobs Traceable Without a Folder of Paper Invoices?

Commercial printers

Printers find FSC chain of custody records hard to keep across jobs, stock and invoices. We build traceable certified-paper records for print jobs.

How Do We Stop Our Name Appearing on Parcels We Blind Ship for Print Resellers?

Commercial printers

Trade printers blind shipping for resellers let their own branding slip onto parcels and paperwork. We build white-label dispatch rules for trade print.

Why Does It Take Someone Half of Monday to Pull Sales and Press Numbers Out of Our MIS?

Commercial printers

Print managers rebuild the same sales, margin and press reports from the MIS every week. We build automatic print business reporting from the data you hold.

How Do We Make Sure Every Job for a Contract Client Is Priced at the Agreed Rate Card?

Commercial printers

Printers with framework and key account rate cards price jobs inconsistently against them. We build rate card pricing and checks into print estimating.

How Do We Handle the Autumn Flood of Small Christmas Card and Calendar Orders Without Chaos?

Commercial printers

Printers get swamped by hundreds of small seasonal orders for Christmas cards and calendars. We build ordering and batching that makes the peak manageable.

How Do We Stop Print Orders and Artwork Getting Lost in the Shared Sales Inbox?

Commercial printers

Print enquiries, orders and artwork get lost in a shared inbox nobody owns. We build intake that sorts print emails into jobs with owners and next steps.